PRDE 2100 - Design Intent & Analysis Credit Hours: 3.00
Prerequisites: None
This course exposes students to various methods of product analysis and redesign. Topics include design for manufacturing, design for assembly and failure modes, and effects analysis.
Contact Hours: 3
South Campus
Winter semester only
OUTCOMES AND OBJECTIVES
Outcome 1: Upon completion of the course, students will be able to identify the Design for Manufacturing processes.
Objectives: Using the Design for Manufacturing processes, the learner will:
- Simplify the design and reduce the number of parts within the time allowed.
- Identify the standardization and the use of common parts and materials within the time allowed.
- Define the design for ease of fabrication within the time allowed.
- Identify the design for parts orientation and handling within the time allowed.
Outcome 2: Upon completion of the course, students will be able to identify the Design for Assembly processes.
Objectives: Using the Design for Assembly processes, the learner will:
- Define the simplifying process of a design within the time allowed.
- Identify the reduction of parts within the time allowed.
- Identify the reduction time in assembly within the time allowed.
Outcome 3: Upon completion of the course, students will be able define the Failure Mode and Effect Analysis (FMEA) techniques.
Objectives: Using the FMEA tools, the learner will:
- Identify the FMEA with 90% accuracy.
- Define the benefits of FMEA with 90% accuracy
- Identify the FMEA timing within the time allowed.
COMMON DEGREE OUTCOMES
(Bulleted outcomes apply to the course)
- 1. The graduate can integrate the knowledge and technological skills necessary to be a successful learner.
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- 2. The graduate can demonstrate how to think competently.
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- 3. The graduate can demonstrate how to employ mathematical knowledge.
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- 4. The graduate can demonstrate how to communicate competently.
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- The graduate is sensitive to issues relating to a diverse, global society
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COURSE CONTENT OUTLINE
Week
- Introduction and Overview
- Design for Manufacturing
- Materials
- Component Manufacturing Costs
- Assembly Costs and Cost Structures
- DFM Project / Test #1
- Design for Assembly
- Standardization/Black Box Components
- Maximize Ease of Assembly
- Impact on Part Quality
- DFA Project / Test #2
- Failure Modes and Effects Analysis
- FMEA Systematic Process
- FMEA Reports/Criticality
- FMEA Project
- Project Completion and Final Exam / Test #3
Primary Faculty
Carlson, James
Secondary Faculty
Buhalis, Harry
Associate Dean
Hinrichsen, Timothy
Dean
Hutchison, Donald
Official Course Syllabus - Macomb Community College, 14500 E 12 Mile Road, Warren, MI 48088
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