ATMT 1660 - Millwright Theory Millwright Theory 2

Credit Hours: 2.00

Objectives:

1. Using the material presented on carpentry, list the proper tools for carpentry applications, list the standard carpentry materials and sizes, and calculate materials required for jobs with 80% accuracy.
2. Using the material presented on saw sharpening, list the proper tools for saw sharpening, list the correct cutting angles for sharpening saws, and describe the process to sharpen saws with80% accuracy.
3. Using the material presented on wood fastening, list the proper wood fasteners for applications and describe the processes of fastening wood with 80% accuracy.

Outcome 2: Upon completion of this course, students will be able to describe sheet metal fabrication, blacksmithing, rigging hoists, and rigging support structures.

Objectives:

1. Using the material presented on sheet metal fabrication, list sheet metal fabrication tools and processes including cutting, forming, seaming, fastening, and joining with 80% accuracy.
2. Using the material presented on blacksmithing, list the blacksmithing processes and tools including their proper use and blacksmithing applications with 80% accuracy.
3. Using the material presented on rigging, list the hoisting systems, structural support systems, and cable and roping systems used for rigging with 80% accuracy.

Outcome 3: Upon completion of this course, students will be able to describe electricity, welding, pumps, air compressors, hydraulics, and pneumatics.

Objectives:

1. Using the materials presented on electricity, list the cautions associated with energized equipment during servicing, describe the proper procedures for lock out with 80% accuracy.
2. Using the materials presented on welding fabrication, list and describe the welding processes used by the millwright, including selection of filler materials, joint preparation, and finishing including heat treatment with 80% accuracy.
3. Using the materials presented on pumps and air compressors, list and describe types of pumps and air compressors used for industrial applications with 80% accuracy.
4. Using the materials presented on hydraulics and pneumatics, describe the types of hydraulic and pneumatic systems used in industrial applications for power transmission with 80% accuracy.

1. Carpentry - commercial lumber sizes, squares levels, miter boxes, plumb and layout
2. Carpentry - construction principles, rafters, braces, floor, wall and roof framing, and sheathing
3. Saw and Sharpening - hand saws, band saws, circular saws
4. Wood Fasteners - the penny system, nails, screws and bolts
5. Sheet Metal Work - edges, seams, and pattern development
6. Blacksmithing - tools, forges, fluxes, welding tempering, thermal critical points
7. Rigging and hoisting - (basic math and calculations)
8. Ropes - knotting, care of ropes, chains, pulleys, differential blocks, work hoists
9. Supporting Structures - gin poles, derricks, rope splicing, wire rope fittings, slings
10. Electricity - definitions of terms, C motors, three phase, single phase, capacitor start‐synchronous motors. Control, circuits, and generators
11. Welding - shielding metal arc and gas, TIG Oxyacetylene, definition of terms, power sources, duty cycle, electro slag, stud welding, submerged arc
12. Pumps - Centrifugal, reciprocating, rotary single and two‐stage coolers
13. Air Compressors - Heat of compression, single and two stage, intercoolers and after coolers, actual discharge, volumetric effects
14. Hydraulics and Pneumatics - Principles, control valves cylinders, accumulators, portable table